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            "The most important factor to control 
            when spraying for soybean rust will be spray droplet size," 
            Bretthauer said. "Small spray droplets provide better coverage and 
            tend to deposit well on the target, but if droplets are too small 
            they will be unable to penetrate and deposit in the canopy, or they 
            may drift off target." He 
            notes that large droplets will not deposit as well because they have 
            a tendency to bounce or run off the plant, and there will be fewer 
            droplets, which reduces the coverage. 
            "The key is to create the droplet 
            size that gives a good balance of coverage, penetration and 
            deposition," Bretthauer said. "A nozzle produces a range of droplet 
            sizes, known as the droplet size spectrum. A medium droplet spectrum 
            is recommended for making applications to control soybean rust." 
            
              
            Bretthauer points out that the 
            droplet spectrum can be controlled by selecting and correctly using 
            the proper nozzle. The droplet spectrum created by a nozzle is a 
            function of the nozzle design, the size of the opening and the 
            operating pressure. 
            "In general, nozzles with large 
            openings produce larger spray droplets, while nozzles with smaller 
            openings produce smaller spray droplets," he said. "As pressure is 
            increased, smaller droplets are created. Using low pressures reduces 
            the amount of small spray droplets." 
            Bretthauer suggests using a nozzle 
            manufacturer's catalog to select a nozzle size and operating 
            pressure that will create the desired droplet spectrum of medium as 
            well as deliver the required nozzle flow rate in gallons per minute. 
            "An application rate of 15 gallons 
            per acre or higher is recommended for ground applications, but don't 
            fail to create the right droplet spectrum when applying at higher 
            rates," Bretthauer said. "If necessary, use a slower sprayer speed 
            to achieve the correct rate and droplet spectrum." 
            Another important consideration is 
            the style of nozzle tips used to spray for control of soybean rust. 
            "Although hollow cone nozzles can be 
            used to make fungicide applications, they create a great deal of 
            very small droplets that will not penetrate dense plant canopies," 
            Bretthauer said. "Extended-range, flat-fan nozzles create smaller 
            droplets in the higher end of their pressure operating range, but 
            applicators should be sure not to exceed the upper pressure limit." 
            While air-induction nozzles are 
            often considered only as drift control nozzles, there are several 
            designs that produce fine and medium droplet spectrums. Research in 
            peanut canopies has shown that air-induction nozzles can provide 
            good canopy penetration. 
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            top of second column in this article] 
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            "Air-induction nozzles are designed 
            to work at higher pressure than other flat-fan nozzle designs and 
            should be operated according to the manufacturer's recommendations," 
            Bretthauer said. "The research in peanuts also showed twin spray 
            nozzles work well for achieving good canopy penetration and target 
            coverage." 
            Twin spray nozzles produce two 
            flat-fan patterns, one angled forward and the other angled backward. 
            There are two designs available: single tips with two openings and 
            modified caps that hold two individual nozzle tips. 
            "With these caps, the applicator can 
            chose the type of nozzle to use, such as an air-induction tip," 
            Bretthauer said. "Sprayers with air-assisted booms have been shown 
            to provide excellent canopy penetration and spray deposition. It is 
            important to match the air flow rate to the canopy [so] as not to 
            increase the risk of drift." 
            He notes that aerial applications 
            have given excellent control of soybean rust in South America. By 
            changing deflector angle or orientation of an aerial nozzle, the 
            droplet size spectrum can be altered. 
            Bretthauer points to the Aerial 
            Spray Nozzle Models, [caps?] developed by the USDA Agricultural 
            Research Service's Aerial Application Technology Research Team at 
            College Station, Texas, as a valuable tool that aerial applicators 
            can use in setting up their aircraft. 
            "By entering the nozzle type, 
            orifice size, nozzle or deflector angle, pressure, and air speed, 
            the model calculates the droplet spectrum and other valuable 
            information," he said. "This allows an aerial applicator to set up 
            the aircraft to create the droplet spectrum required for a job. Good 
            control of droplet size is one of the reasons agricultural aircraft 
            can successfully make soybean rust applications at five gallons per 
            acre." 
            He adds that agricultural aircraft 
            also have the advantage of speed and the ability to spray when field 
            conditions are too wet for a ground sprayer. While keeping the boom 
            as low as possible works well for ground applicators, Bretthauer 
            notes that flying too low can actually increase drift and reduce 
            deposition for aerial applicators. 
            "An ideal height for aircraft to fly 
            is often between 10 and 14 feet above the canopy," he said. "Any 
            higher and the droplets are excessively exposed to wind. At lower 
            heights, droplets can become trapped and carried off in air 
            turbulence caused by the aircraft flying so close to the crop 
            canopy. Whether using aerial or ground applications, it is important 
            to follow the proper guidelines as closely as possible." 
            
            [University of Illinois news release]  |